Universal Battery Chargers HF Hybrid - IGBT

This product is Discontinued

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Universal Battery Chargers HF Hybrid IGBT

Product Description

The IGBT-HF Hybrid is a revolutionary traction battery charger, designed for conventional, opportunity and rapid charging applications.

It is based on a new power conversion technology, featuring an unprecedented combination of very high efficiency, unity power factor (PFC), universal capabilities and precise charge control.

The charging curve is programmable for any battery type, including Lithium technologies.

When used with Lead-Acid batteries, the ultra-filtered output current and the unique control algorithm ensure a perfect mixing of the electrolyte (without using air-pumps), while reducing the water consumption and the temperature rise of the battery, as well as the energy consumption.

The IGBT-HF is controlled by the new digital board G-01, equipped with alphanumeric display & keyboard, Charge History Logger, Programmable Real-Time Clock and Calendar, Audible Alarm and Connectivity package, compatible with wireless Battery Identification Modules, and the WEB based Fleet Management System DoctorFleet.com. With the control board G-01, the programmable features of these chargers are almost infinite.

The most advanced technology maximizes battery life and performance, reduce energy use and carbon emission

  • Technology: IGBT-HF Hybrid Converter
  • Current ratings: From 60 to 600 Amps
  • Voltages: AC input from 200 to 600 VAC. DC output from 12 to 120 VDC

Typical Applications

  • Forklifts and other Vehicles for Material Handling Single or Multiple Operations
  • Opportunity/Rapid charging applications
  • Airport Ground Support Equipment Main Features
  • The Most Efficient technology available today
  • Very Reliable design, easy maintenance
  • True universal charger: Multi-Voltage, Multi-Capacity, Multi-Chemistry.
  • Automatic recognition of different batteries in the fleet (by voltage recognition or wireless ID module)
  • Maximizes battery life, reduces water consumption and maintenance
  • Can be configured to support applications of any type, from conventional overnight charge to opportunity/fast charging.
  • Complete electronic protection system
  • Battery voltage/temperature compensation (battery temperature probe required)
  • Very quiet operation
  • Integrated data-logger with dual serial port (RS-485), compatible with DoctorFleet.com
  • Anti-Arcing protection (auxiliary wires required)

Options

  • Wireless connection to DoctorFleet.com
  • CANBUS interface
  • Extended data-logger with USB port
  • Wireless Battery Identification Modules
  • Enclosure type IP54 or NEMA 3R (outdoor rated)

Product Specifications

AC INPUT
STANDARD VOLTAGES Single-phase 220-230-240 VAC ± 10%
Three-phase 220-240, 400, 440, 480, 600 VAC ± 10%
Frequency 50/60 Hz ± 5 Hz
EFFICIENCY >92% (*)
POWER FACTOR Single-phase models >90% (*)
Three-phase models >97% (*)
DC OUTPUT
STANDARD VOLTAGES Nominal battery voltages from 24V to 120 VDC.
CURRENT RATINGS From 60A to 600A.
CHARGING CURVE Completely programmable, can support batteries of any type, voltage, capacity
Programmable Weekly Equalization/Maintenance Mode
Manual Desulphation/Recovery cycle
Programmable off-peak energy hours
PROTECTION

WRONG BATTERY AND REVERSE POLARITY

If the battery voltage is outside the acceptable limits, or the polarity is reversed, the
charger remains in stand-by mode and gives error/warning message.
ELECTRONIC OVERLOAD PROTECTION Complete protection in case of output short circuit or overload.
ANTI-ARCING WITHOUT AUXILIARY WIRES:
When the battery is connected, no arcing is generated at the connectors. If the battery is disconnected while it's being charged, arcing is possible, so it's necessary to turn off the charger before to disconnect the battery.
WITH AUXILIARY WIRES (RECOMMENDED): Full Anti-arcing protection in case of battery
disconnection, even while the charge is in progress.
POWER-ON SELF-TEST Every time the unit is powered, an automatic self-test of the power electronics and
the control boards is executed in less than 10 seconds. In case of fault, the unit
remains in safe stand-by mode and gives fault messages.
BLACK-OUT OF THE AC INPUT The charger features an intelligent management of the AC input black-outs.
When a black-out of the AC input occurs, all the data related to the charge cycle that was in progress are saved in the Charge History Logger, and remains available for future review.
When the AC input is restored, the charger restarts from the exact point of
interruption, and it completes the charge cycle normally.
The charger adds a random delay on start (from 3 to 20 seconds). When many chargers are connected to the same AC source, this feature prevents all the chargers from turning on simultaneously and causing a high AC input current spike.
AUTOMATIC SHUTDOWN ON BATTERY DISCONNECTION If the battery is disconnected while the charge is in progress, the charger turns-off automatically within 3 seconds and a specific message is saved in the Charge History Log.
SAFETY TIMER An independent safety timer turns the charger off in case of malfunction of the main control unit.
MECHANICAL AND ENVIRONMENTAL
DIMENSIONS (W x H x D mm) CABINET A: 500 x 900 x 440 (mm)
CABINET B: 620x 1050 x 550 (mm)
ENCLOSURE TYPE Stainless Steel front and upper panel
Steel enclosure painted in white
Red plastics (ABS) on control interface
COOLING FORCED VENTILATION with active fan control
AUDIBLE NOISE <65 dBA at 1 meter
ENVIRONMENTAL PROTECTION IP21 (Standard)
IP54 (Optional)
AMBIENT TEMPERATURE OPERATION: -10 / +50 °C
STORAGE: -20 / +70 °C
ALTITUDE <2000m
Derating according to EN62040-3
USER INTERFACE AND CONNECTIVITY
USER INTERFACE Alphanumeric LCD Display + LEDs, membrane keyboard and Audible Alarm
CONNECTIVITY
  • Dual RS-485 port for daisy chain interconnection, compatible with WEB based Fleet Management System (DoctorFleet.com)
  • Compatible with wireless Battery Identification Modules (BMOD)
  • Integrated Data-logger (200 cycles)
  • Extended Data-logger (600 cycles) with USB port (Optional)
  • CANBUS interface to Battery BMS (Optional)
  • Wireless card (Optional)
QUALITY ISO 9001:2008
MARKING CE
EMC IEC EN 61000-6-2, IEC EN 61000-6-4
SAFETY IEC EN 50178, IEC EN 62040-1
TEST AND PERFORMANCE IEC EN 62040-3
NORTH AMERICAN STANDARDS UL 1564 "Industrial Battery Chargers"
CSA 22.2 107.2-01 "Battery Chargers"
cCSAus Listed

NOTES

(*) = Reported Efficiency and Power Factor values are AVERAGE values, measured over the entire charging cycle. Peak Efficiency and Power Factor are higher.

STANDARD MODELS
TYPE K3 K6 K8 K10 K15 K20 K30
OUTPUT VOLTAGE RANGE 12-24V 24-48V 24-48V 24-48V 24-48V 24-48V 24-48V
OUTPUT CURRENT 100A 150A 200A 250A 300A 400A 600A
MAXIMUM OUTPUT POWER 3kW 6kW 8kW 10kW 15kW 20kW 30kW
ENCLOSURE TYPE A A A A B B B
STANDARD AC INPUT VOLTAGES 1x230 VAC (+/- 10%), 50/60 Hz
3x400 VAC (+/-10%), 50/60 Hz
3x480/600 VAC (+/-10%), 50/60Hz

ORDERING INFORMATION: AMPERIS BATTERY CHARGERS

MODEL:

i.e. MMF

MAINS:

i.e. 3x220V 60Hz

NOMINAL BATTERY VOLTAGE:

i.e. 180V

MAX Nº CELLS:

i.e. 90 Cells

GASSING VOLTAGE PER CELL:

i.e. 2.4V/ Cell

MAX VOLTAGE PER CELL:

i.e. 2.75 V/ Cell

MAX OUTPUT VOLTAGE:

i.e. 2.75X90= 250 V

MAX OUTPUT CURRENT:
MAX POWER POINT AND MAX VOLTAGE POINT.

i.e. 160 A@216V (Gassing voltage)
     140 A@250V (MAX Voltage)

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